RAFT HF Antenna Deployment Test 25 Mar 2005 --------------------------------------------------------------------- The initial test of the HF antenna spooling deployment system failed to fully deploy the antenna. The separation of the two spacecraft only achieved a 2 foot separation instead of the required 12 foot separation on the initial, quickly improvised low-friction track test. The following plan of action will be taken to resolve this initial test: * Quantify the limitations of the test compared to zero-G reality - Measure track friction and assess test qualifications - eliminate launcher spring from test, use sep springs only - improve test fidelity * Quantify the spool system friction - develop test apparatus to better measure spool drag friction - We had used 40g as design basis. What is actual? - refine model to match failed test for better understanding * Re-evaulate design details - eliminate the 15 degree offset with smaller spool - trade-off smaller spool with increased wire bend radius drag - allow more gaps in windings (shorter antenna) - determine friction contributions - evaluate using teflon to reduce friction * Re-evaluate mission requirements - shorter antenna length * Increase spring separation force - re-evaluate separation velocities from shuttle - design for minimum of 1 foot per second - evaluate doubling spring force with springs in opposite pockets - find alternate springs - eliminate brass housing for larger diameter We have confidence that success can be achieved. At least a 9 fold improvement is required to assure success with a 1.5 safety margin. Here is a possible budget of improvements in descending order of preference: 50% reduction in friction using teflon and better geometry Doubling of spring force 10% improvement in test fidelity 10% factor allowed for 1-G test losses 50% improvement by shortening antennas to 3' instead of 6 feet Bob Bruninga USNA Satellite Lab 410-293-6417